ConMed BB40*60- BioBrace Reinforced Implant 40mm x 60mm

Condition: New
Part #: BB40*60

$6,000.00

SKU: BB40*60 Categories: ,
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Description

The ConMed BioBrace BB40*60 is a breakthrough biocomposite scaffold engineered to bridge the gap between mechanical reinforcement and biologic healing. Designed for orthopedic soft tissue augmentation, this 40mm x 60mm implant provides surgeons with a versatile, high-strength solution for reinforcing tendon and ligament repairs.

Unlike traditional synthetic meshes that remain as permanent foreign bodies, BioBrace is a bioresorbable implant that facilitates natural tissue regeneration while providing immediate structural support during the critical early phases of recovery.


Core Technology: The Biocomposite Advantage

The BioBrace system utilizes a proprietary architecture that integrates two distinct materials to optimize healing:

  • Type I Collagen Matrix: A highly porous (80%) scaffold that mimics human connective tissue, providing an ideal environment for cellular attachment and vascularization.

  • PLLA Microfilaments: Resorbable poly-L-lactide (PLLA) fibers are woven into the matrix to provide the tensile strength and stiffness required to share mechanical loads.

  • Interconnected Porosity: With an average pore size of 19.7µm, the structure ensures that cells can migrate throughout the entire thickness of the implant, not just the surface.


Mechanism of Action

BioBrace functions through a triple-action healing process:

  1. Immediate Reinforcement: Upon implantation, the PLLA microfilaments provide a tensile strength of 141N, reinforcing the primary surgical repair.

  2. Biologic Induction: The interconnected collagen pores act as a “biologic highway,” facilitating rapid cellular ingrowth and the formation of new, functional tissue.

  3. Load Sharing & Remodeling: As the patient heals, the implant shares the mechanical load with the native tissue. Over approximately two years, the scaffold is fully resorbed and replaced by the patient’s own organized soft tissue.


Clinical Applications and Uses

The 40mm x 60mm dimensions of the BB40*60 model make it exceptionally versatile for a wide range of orthopedic procedures:

  • Tendon Augmentation: Repairs of the Achilles tendon, gluteus medius, and proximal hamstrings.

  • Ligament Reinforcement: Augmentation for ACL, UCL (Ulnar Collateral Ligament), and MPFL (Medial Patellofemoral Ligament) reconstructions.

  • Extensor Mechanism: Reinforcing quadriceps or patellar tendon repairs.

  • Complex Revisions: Providing a biologic foundation in cases where native tissue quality is compromised.


Key Advantages: BioBrace vs. Synthetic Mesh

Feature BioBrace BB40*60 Standard Synthetic Mesh
Material Composition Collagen + PLLA Microfilaments Non-biologic Polymers
Porosity 80% Interconnected Low / Limited integration
Mechanical Profile Load-sharing (14.5N/mm stiffness) Stiff / Non-dynamic
Long-term Presence Fully Resorbable (~2 years) Permanent Foreign Body
Healing Response Vascularization & Ingrowth Encapsulation / Scarring

Technical Specifications

  • Model Number: BB40*60

  • Dimensions: 40mm x 60mm

  • Material: Type I Collagen and PLLA (Poly-L-Lactide)

  • Porosity: 80% (Interconnected)

  • Average Pore Size: 19.7µm

  • Ultimate Tensile Strength: 141N

  • Stiffness: 14.5N/mm

  • Resorption Profile: Approximately 24 months

  • Sterilization: Sterile, single-use


Frequently Asked Questions

What makes the BioBrace BB40*60 different from a traditional dermal matrix? While traditional dermal matrices focus primarily on biologic signaling, BioBrace integrates PLLA microfilaments to provide significant mechanical strength. This allows the BB40*60 to act as a structural reinforcement (141N tensile strength) while simultaneously providing the high porosity required for rapid cellular ingrowth and tissue remodeling.

How long does it take for the BioBrace implant to resorb? The BioBrace is designed to be fully bioresorbable over a period of approximately two years. This timeline is intentional, as it provides mechanical support through the entire remodeling phase of the tendon or ligament, eventually leaving behind only natural, healthy tissue without any permanent foreign material.

Can the 40mm x 60mm implant be trimmed to size during surgery? Yes, the BioBrace BB40*60 is highly versatile and can be trimmed by the surgeon to fit the specific anatomy of the repair site. Its biocomposite construction ensures that it maintains structural integrity even after being shaped for applications like Achilles or gluteus medius reinforcement.

What is the significance of the 80% interconnected porosity? Interconnected porosity is critical for successful biologic augmentation. The 19.7µm pores allow for the migration of fibroblasts and the development of micro-vascularization throughout the implant. This prevents the “dead zone” effect seen in less porous materials, leading to more robust and integrated tissue repair.

Is BioBrace indicated for primary ligament reconstruction? BioBrace is typically used as a reinforcement or “augmentation” for soft tissue repairs. It is used alongside the primary repair (such as an ACL graft or tendon suture) to share the load and provide a biologic scaffold that encourages the body to produce stronger regenerative tissue.

Does the BioBrace BB40*60 require special storage or preparation? BioBrace is provided as a sterile, ready-to-use implant. Unlike some allografts that require extensive thawing or hydration protocols, BioBrace is engineered for surgical efficiency. Surgeons should follow ConMed’s specific Instructions for Use (IFU) regarding handling to maintain the integrity of the collagen matrix.

Listing Terms & Conditions

We ship worldwide, please inquire the shipping rate to your country before placing an order.

We carry all products of this brand in the listing, please let me know if you have any other inquires which is not listed in our store.

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Due to worldwide shipping delays, it is possible that items listed could be on backorder. If the item is unavailable for an extended period, we sincerely apologize for the delay. In this case, we will refund you as soon as we are notified of the backorder and contact you with the confirmation of refund.